Tuesday 27 September 2011

MACtac U.K. Ltd improve both quality and customer service by installing the latest highly automated X9 Slitter Rewinder from Ipswich based Universal Converting Equipment.

Universal Converting Equipment have sold a highly automated duplex centre wind Slitter to Bemis group company, MACtac U.K. Ltd for use at their Northampton facility.

MACtac U.K. have a reputation for fast delivery of quality, label product, maintaining this requires periodic investment in emerging technologies.

“When the decision to invest in a new slitter rewinder was taken, our principle considerations were short run productivity and the capability to process label stock and some open adhesive substrates - The Universal X9 with its auto-knife setting, laser core-alignment, auto-roll offloading and automatic tension control (along with the Universal’s experience in handling label stock) made Universal’s X9 a clear contender in our procurement process.  The more aspects of the converting process that we can automate, the better service and quality we can offer our customers.” says Rachel Barton of MACtac U.K.



“Working with our sister company Universal Adhesive Systems Limited has given us considerable experience in handling label stock and substrates with open adhesives.  We applied our experience to ensure issues surrounding knife cleaning, web-path geometry and roller covering performance were minimised.  Also the X9 features closed loop rewind tension (load cells) control as standard, this always gives superior results compares to equipment with open loop control.” says Universal Converting Equipment Technical Director Dave Ward.

Knife setting control panel

The transport that delivered the new Universal X9 also removed the redundant slitter, it was therefore essential that the new slitter was commissioned immediately and without problems.  This was achieved and throughout the the commissioning phase not a single scrap roll was produced.

Operator assisting camera systems




More information - www.universalx9.co.uk

Wednesday 14 September 2011

Lithium ion and solar cell manufacturers increasingly embracing web processes

Universal Converting Equipment are exploiting their substantial knowledge in web-based manufacturing processes to facilitate customers’ development in emerging energy technologies.

Lithium Ion and Solar Cell manufacture are two fields enjoying exponential expansion and with such rapid expansion comes a greatly increased need for innovative manufacture processes.  Universal’s extensive experience in developing new manufacture processes places the company in an increasingly strengthened position when it comes to assisting Lithium Ion and Solar Cell manufacturers in refining and improving product lines.

“Lithium Ion and Solar Cell technologies have proven themselves and are widely accepted by both manufactures and end-consumers as being ‘the way forward’.  We specialise in integrating technologies such as web handling, tension control and coating, with other systems to provide a complete production cell offering an efficient and cost effective solution to the processes required to manufacture these emerging products. One of the challenges is reducing the manufacturing cost of these products to increase their acceptability.” says Managing Director Alan Jones.